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Tuesday, September 24, 2024

Boeing’s Starliner capsule poised for second strive at first astronaut flight


Boeing's Starliner spacecraft sits on top of a United Launch Alliance Atlas V rocket at Cape Canaveral Space Force Station, Florida.
Enlarge / Boeing’s Starliner spacecraft sits on high of a United Launch Alliance Atlas V rocket at Cape Canaveral Area Drive Station, Florida.

NASA and Boeing officers are prepared for a second try to launch the primary crew take a look at flight on the Starliner spacecraft Saturday from Cape Canaveral Area Drive Station, Florida.

Liftoff of Boeing’s Starliner capsuled atop a United Launch Alliance Atlas V rocket is ready for 12:25 pm EDT (16:25 UTC). NASA commander Butch Wilmore and pilot Suni Williams, each veteran astronauts, will take the Starliner spacecraft on its first journey into low-Earth orbit with a crew on board.

The primary crew flight on a brand new spacecraft is not an on a regular basis occasion. Starliner is the sixth orbital-class crew spacecraft within the historical past of the US house program, following Mercury, Gemini, Apollo, the house shuttle, and SpaceX’s Crew Dragon. NASA signed a $4.2 billion contract with Boeing in 2014 to develop Starliner, however the challenge is operating years not on time and has price Boeing almost $1.5 billion in price overruns. SpaceX, in the meantime, gained a contract concurrently Boeing and began launching astronauts on the Crew Dragon 4 years in the past this week.

Now, it’s lastly Starliner’s flip. A profitable crew take a look at flight would set the stage for six operational Starliner flights to ferry astronauts to and from the Worldwide Area Station (ISS).

Assuming the take a look at flight will get off the bottom Saturday, the spacecraft is due for docking on the ISS at 1:50 pm EDT (17:50 UTC) Sunday to start a keep of at the least eight days. As soon as managers are happy the mission has achieved all its deliberate take a look at goals, and pending good climate circumstances in Starliner’s touchdown zone within the western United States, the spacecraft will depart the station and return to Earth for a parachute-assisted landing. If the mission takes off on Saturday, the earliest nominal touchdown date could be Monday, June 10.

Wilmore and Williams have been right here earlier than. On Might 6, the astronauts have been strapped into their seats inside Starliner’s cockpit awaiting takeoff on a flight to the Worldwide Area Station. A valve malfunction on the Atlas V rocket prevented launch that day, and officers subsequently found a helium leak on Starliner’s service module that delayed the mission till this weekend.

Flying as-is

After weeks of critiques and evaluation, managers decided Starliner is protected to fly as-is with the leak. The spacecraft makes use of helium fuel to pressurize its propulsion system and push hydrazine and nitrogen tetroxide propellants from inner tanks to the capsule’s maneuvering thrusters.

“Once we checked out this downside, it didn’t come right down to trades,” stated Mark Nappi, Boeing’s vp and program supervisor for Starliner. “It got here right down to: Is it protected or not? And it’s protected, and that’s the reason we decided that we are able to fly with what we have now.”

Floor groups traced the leak to a flange on one in all 4 doghouse-shaped propulsion pods across the perimeter of the Starliner spacecraft’s service module. In a worst-case situation, if the situation grew worse throughout the flight, floor controllers might isolate it by closing the manifold feeding the leak. If the leak would not worsen, engineers are assured they will handle it with no main impacts to the mission.

“We seemed actually arduous at what our choices have been with this specific flange,” stated Steve Stich, supervisor of NASA’s industrial crew program, which oversees the company’s contract with Boeing. The flange has a helium conduit and contours for the spacecraft’s poisonous gas and oxidizer, which makes a restore “problematic,” Stich stated.

Starliner commander Butch Wilmore and pilot Suni Williams arrived back at NASA's Kennedy Space Center earlier this week to prepare for launch.
Enlarge / Starliner commander Butch Wilmore and pilot Suni Williams arrived again at NASA’s Kennedy Area Heart earlier this week to arrange for launch.

To be able to safely repair the leak, which officers consider is probably going brought on by a faulty seal, floor groups must disconnect the capsule from the Atlas V rocket, take it again to a hangar, drain its propellant tanks. This may most likely push again the long-delayed Starliner take a look at flight till late this yr.

However the leak is comparatively small and steady. “It’s a couple of half-pound per time out of fifty kilos of whole functionality within the tank,” Stich stated.

“In our case, we have now margin within the helium tank, and we’ve seemed actually arduous to know that margin and to know the worst circumstances, and we took the time to undergo that knowledge,” Stich stated. “We actually suppose we are able to handle this leak, each by taking a look at it earlier than the launch, after which if it received larger in flight, we might handle it.”

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